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Costly damage
Burning is one of the main causes for the failure of heavily loaded
gears and takes the form of heat-induced damage to the ground rim
zone of the workpiece. Modern instances, for example, affect the gears
of wind power stations: there have
been cases where gear manufacturers had to replace high-quality gears because
burning had verifiably caused damage to the tooth
profiles. |
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Many causes
There are as many causes of burning as there are input quantities from
the grinding process - and their effects are multiplicative: infeed increment,
feed rate (metal-removal rate), state of the grinding wheel (loaded, worn,
eccentricity), inadequate coolant effects (specifications, additives, pressure,
flow rate, arrangement and shape of the nozzles), and the tooth geometry. |